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Dioxin Removal · Flue Gas Treatment · Mercury Adsorption

Waste Incineration

Hazardous and municipal waste incineration produces flue gas loaded with dioxins, furans, mercury and acid gases. Powdered activated carbon injection combined with fabric filtration captures these micro-pollutants reliably, while fixed-bed polishing secures compliance with strict TEQ limits under variable furnace loads.

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Industry overview

Adsorption designed around the process.

Activated Carbon for Waste Incineration — Flue Gas Purification Solutions

Waste incineration is an important method for harmless disposal of municipal solid waste and industrial waste. However, incineration flue gas contains highly toxic pollutants including dioxins, mercury vapor, heavy metals, VOCs and odorous compounds. Activated carbon injection or fixed carbon bed adsorption has become a mature and reliable technology for deep flue gas purification.

Our high-performance powdered and granular activated carbon is customized for waste incineration exhaust treatment, widely applied in municipal garbage incinerators, hazardous waste incineration facilities and sludge incineration projects.

Core Application Scenarios

Dioxin Removal from Incineration Flue Gas Adsorb polychlorinated dibenzo-dioxins and furans (PCDD/Fs). Activated carbon captures trace dioxin molecules generated during waste combustion, which is the most widely adopted method to control dioxin emissions.
Mercury & Heavy Metal Vapor Capture Remove elemental mercury and other volatile heavy metals from flue gas. Mercury is hard to capture by conventional scrubbers; activated carbon achieves deep removal to satisfy environmental emission limits.
VOCs and Odor Control Adsorb residual volatile organic compounds and unpleasant malodorous gas produced during waste combustion, reduce odor pollution around incineration plants and improve surrounding air quality.
Hazardous Waste Incineration Gas Polishing For hazardous waste incineration lines, deeply purify flue gas after baghouse and scrubber treatment, intercept trace persistent organic pollutants and toxic heavy metals.
Sludge Incineration Flue Gas Treatment Treat exhaust from sludge thermal incineration, control dioxin and mercury release, helping wastewater treatment plants safely dispose dewatered sludge.

Why Choose Our Activated Carbon for Waste Incineration

Optimized micropore structure with high adsorption capacity for dioxins and mercury
Good temperature resistance, stable performance under flue gas working conditions
Fine powdered carbon for dry injection system; granular carbon for fixed adsorption tower
Fast adsorption speed, suitable for short contact time in flue gas pipelines
Low ash impurity, consistent particle size for uniform carbon injection
Bulk supply for large municipal waste incineration and hazardous waste disposal projects

How It Works

Powdered activated carbon is injected into high-temperature flue gas duct. Toxic organic molecules and mercury vapor are adsorbed onto carbon surface quickly. The carbon loaded with pollutants is captured together with fly ash by bag filter. For fixed-bed processes, flue gas passes through granular carbon bed, contaminants are trapped inside carbon pores.

Industries We Serve

Municipal solid waste incineration plants, hazardous waste incineration facilities, sludge incineration stations, industrial waste thermal treatment plants.

Contact our flue gas engineering team to select the suitable activated carbon grade based on flue gas temperature, pollutant concentration and emission requirements.

Common carbon options: Powdered · Pellet · Impregnated Activated Carbon

Product parameters

Activated carbon selection table.

Recommended starting ranges for flue-gas duty. Final values depend on the gas composition, injection system and the emission limits in your permit.

Carbon option	Iodine value	Typical size	Suitable conditions	Selection effect
Powder carbon (injection grade)	800–1000 mg/g	200–325 mesh	Dry injection upstream of baghouse	Captures dioxins and mercury in one step
Sulfur-impregnated carbon	900–1100 mg/g	4×10 mesh	Mercury polishing on low-dust gas	High mercury uptake at low dose
Coal-based extruded carbon	900–1100 mg/g	3 mm / 4 mm	Fixed-bed polishing after filtration	Low dust, stable long-cycle bed
Honeycomb carbon	600–900 mg/g	100×100×100 mm 100×100×50 mm	Low-dust tail-gas treatment	Very low airflow resistance

Treatment process

From furnace outlet to compliant stack.

The exact train is confirmed against your flue-gas analysis, operating temperature and the TEQ limits in the discharge permit.

01Rapid quench to the adsorption temperature window
02Powder carbon injection into the duct
03Baghouse filtration with the carbon captured on bags
04Fixed-bed polishing for mercury and residual PCDD/F
05Stack monitoring with spent-carbon disposal support

Project cases

International industrial references.

Buyer identities are withheld. The examples show representative project briefs and engineering approaches; performance is site-specific.

CASE 01

Municipal waste-to-energy plant · East Asia

Dioxin and mercury control on flue gas

Powder carbon injected before the baghouse; stack PCDD/F kept below the 0.1 ng TEQ/Nm3 permit limit.

CASE 02

Hazardous waste incinerator · Europe

PCDD/F polishing on scrubbed gas

Pellet carbon fixed bed installed downstream of wet scrubbing to meet BREF targets.

CASE 03

Medical waste incineration · Southeast Asia

Mercury adsorption in a compact train

Sulfur-impregnated carbon bed selected for stable mercury removal under frequent start-stops.

Frequently asked questions

Technical answers for buyers.

Need a faster review? Send the available process data with your inquiry.

Dry injection rates commonly fall between 50 and 150 mg/Nm3, tuned against stack test results. We help you set the starting dose and adjust after the first measurement campaign.